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LazerMask
 
 

   

New Laser mask is for Sand Blasters that own Laser Engravers to utelise there laser technology to produce there masks in there lasers without exposing and washing out resist.

 

 
Introduction

Lazermask is a non PVC based film that is used by Sand Blasters with laser engravers as an alternative to using SR3000 photopolymer resist. LazerMask is developed in your laser Engraving machine unlike SR3000 which is exposed and then washed out.

You firstly apply the LazerMask to the product you are going to sand blast then put the job into your Laser engraver where you Raster engrave the image you want to sand blast. Then once lasered you sand blast the image into the product. It's like using sign viynl to make you masks but is not PVC based so it won't destroy your laser and it can be raster engraved so you don't have any weeding to do.

If you don't have a Laser Engraving machine then LazerMask is no good for you.

LazerMask is designed to take the exposure and washout process out of making up maskes for sand blasting. LazerMask is not for everyone and not for every job but it has it's place in busy trophy and engraving businesses.

It doesn't really save you much time but does allow you not to go through the expose and wash out process of your not comfortable with that.

LazerMask is cheaper than SR3000 but if your Laser is already busy then you are just adding more work to the machine.

So why not just use Sign Vynil. Well firstly PVC based materials are very toxic and the fumes that they give off when Lasered can ruin the mechanisms of your Laser Engraver. Some Laser Engraving supply companies will void your warranty if it is found that PVC has been engraved. Also you can't raster engrave sign vinyl so it has to be vector cut meaning a lengthy weeding operation. Tint images are just impossiible to weed with vinyl. LazerMask allows you to raster engrave the tiniest detail and still get a very sharp image. Oh and of course lazerMask is designed to be peeled off unlike vinyl which is rather hard to peel off.

Even if your not a Sand Blaster and are a Laser Engraver. LazerMask is good to have around for things that you would like to paint fill after lasering. The mask makes it easy to spray paint fill.

In our Trophy shop we don't really use it much as we find that SR3000 is quick and easy to process and making masks in our Laser Engraving machine ties it up a bit. I asked Eriks what sort of jobs he uses LazerMask for and this is what he said.

There have been a number of lazerMask jobs that have been on plastic products that don't sandblast very well but needed depth for paintfill, (they still needed a quick sandblast to clean out the debris from the lasered areas):

Swiss army knives
Computer keyboard key caps
Power point and light switch cover panels

There was also one job for a large terracotta tile that was too big for a single piece of resist and needed to have a perfect circle in the artwork, we could have done it in vinyl but thought it would take up too much time to have to weed out all the little bits of vinyl, but with the laser resist we put it in the laser and then walked away to work on other jobs.

I have also found laser resist fantastic for making pewter medal dies as the resist handles considerably more pounding than photopolymer resist from sandblasting before it starts to break down, so we can achieve more depth.

Cheers,
Eriks.



"LazerMask™ does not contain PVC which has been proven to destroy the laser’s hardware." - Brian Hemen, Epilog, Inc.

"GREAT to use on plotted substrates."
- Ken, Academy Trophies

"... goes on easy and stays on. I can go as deep as I want with no blast through."
- Matt, Bainbridge Engraving

"Very easy to remove, nice results."
- Gary, Northwest Trophy

 

 
 
Easy to use
 
     
 

LazerMask is applied just like SR3000. But you don't expose it or wash it out. You simply apply to the job and burnish it down with a plastic burnisher. Then your ready to laser engrave your stencil.

 
 
  Laser Engrave your stencil resist
 
     
  Line the job up, do the artwork and send the job down to your laser engraver to create a rastered image stencil with extremely fine detail.  
 
 
 
 
Sand Blast the job
 
     
 

Once the lasering is finished take the job to your sand blaster and etch as per normal. You'll find you can go even deeper using LazerMask.

LazerMask peels off easily leaving no residue to clean up.

 

 
 
 
Application profile
 
     
 

Description/Application: LazerMask™ is a non-PVC sandcarving film that won’t corrode your laser’s hardware. With LazerMask™ you can utilize the accuracy and precision of a laser engraver to reproduce images into glass, crystal, and stone while retaining the beauty and depth of traditional sandcarving.
Durability: LazerMask™ has blast resilient properties equal to Rayzist’s SR2000™ photo resist film.

Productivity: LazerMask™ eliminates the steps of a traditional photomask. Just apply, laser, and sandcarve; a major benefit for smaller runs. Blast high resolution designs quickly and easily saving time in application, burn time and clean up.

Available: 6" wide x 200’ rolls.

Requirements: To use LazerMask™ sandcarving film, you need a laser engraver and a sandcarving system.

Shelf Life: Non-Applicable. Store at room temperature. No special handling required.

Material Chosen and Why: LazerMask™ sandcarving film is a non-PVC sandcarving film offering a fast burn, great detail, durability, with a fast and easy clean up... without the need for sticky, hard to use vinyls or tapes.



 
 
Instructions for use  
1. Apply LazerMask™ to the flat surface of the item with a plastic burnisher (squeegee) to remove the clear carrier sheet.

2. Laser the image (typically 80% power, 100% speed. Actual settings determined by laser wattage and detail/resolution of design) onto LazerMask™.

3. Sandcarve the item.

4. Paint fill (if desired) while the mask is still on. If using Rayzist Paint Pens, remove mask and use as instructed.